Electroplated Bond Diamond / CBN Wheels

Electroplated Bond Diamond and CBN Wheels are precision-engineered grinding tools where a single layer of abrasive grains is bonded to the wheel surface using a nickel electroplating process. These wheels are designed for high cutting efficiency, complex profiles, and aggressive material removal, making them ideal for specialized and high-precision applications.

Key Features

• Single-layer abrasive structure for maximum cutting exposure
• Extremely sharp and aggressive cutting action
• High material removal rate (MRR)
• Capable of producing complex and intricate profiles
• No dressing required (pre-defined profile)
• Consistent geometry throughout wheel life
• Reduced grinding forces and improved efficiency

Applications

• Profile and form grinding
• Gear and spline grinding
• Tool & cutter grinding
• Aerospace and turbine components
• Medical instruments and precision parts
• Carbide and hardened steel machining

Technical Specifications

• Abrasive Type: Diamond / CBN
• Bond Type: Electroplated (Nickel bond)
• Layer Type: Single-layer abrasive coating
• Grit Size: Typically 40 to 600 (coarse to medium-fine)
• Wheel Shapes: Custom profiles, flat, cylindrical, special forms
• Concentration: Fixed (as per plating design)
• Operating Speed: Typically 30–60 m/s

Industries Served

• Aerospace
• Automotive
• Tool manufacturing
• Medical device manufacturing
• Die & mold industry
• Glass & ceramics

Why Choose Electroplated Wheels?

Electroplated diamond and CBN wheels are the ideal solution for applications requiring high precision, aggressive cutting, and complex profiles. Their unique single-layer design ensures maximum sharpness and accuracy, making them highly effective for specialized grinding operations.